A socks factory is a business that produces socks. It has to meet certain requirements, like the production process and quality control, to be allowed to sell its products. In addition, it must offer a variety of sizes and colors. The company also needs to store the finished product in a constant temperature and humidity.
Before the Industrial Revolution, socks were made from wool and were very expensive. The English reverend William Lee invented a knitting loom in 1589, making it easier to make knit fabrics, including stockings, which were much cheaper. Queen Elizabeth I refused to grant Lee a patent, fearing that his invention would take away jobs from her people.
Then, in the 17th century, cotton became a popular material for socks. This allowed for a wide range of styles, lengths, and colors. In addition to the traditional calf-length, shorts and knee-highs, there were stripes, decorative patterns, and even argyle. As technology advanced, socks were made from cotton and wool blends, and then eventually polyester and nylon.
Today, there are more than 12,000 socks factories in the world, producing more than 3.5 billion pairs of socks every year. Most are in Asia, with China being the most dominant manufacturer. However, there are some in Europe and the United States as well. Socks are made from a variety of materials, and the quality of a pair depends on the type of yarn used.
For example, cotton and polyester-wool socks are softer than wool-only ones. They are also less likely to shrink or pill, and they are more affordable than wool-only ones. Other common materials are acrylic, viscose, and merino wool.
A sock manufacturer may be certified by different organizations to demonstrate its commitment to quality and social responsibility. However, a good manufacturer does not necessarily need to hold all of these certificates. Some may only need to have one or two, depending on the buyer’s requirements.
There are a number of important factors to consider when choosing a sock manufacturer, including the amount of machinery and capacity for production. A sock manufacturer should also be able to meet the demands of the buyers, such as color and size. A sock factory should be able to produce a large quantity in a short period of time.
The sock manufacturing process begins with digital design files that the factory uses to create the socks. These files need to be converted to a format that the knitting machine can read. This process is called pattern coding. The coding process converts the vector-based design into a bitmap file, which the knitting machines use to create the sock.
After the sock is made, it is inspected and cleaned to ensure that it meets quality standards. Then it is rolled into a sock box and shipped to the customer. The boxes can be printed with a logo, message, or special designs.
Hettatex specializes in the production of high-quality socks and tights, conforming to the OEKO-TEX standard 100. The factory has 60 high-technology Italian Lonati knitting machines, which can produce up to 10 million pairs of socks per month. The minimum order is 1000 pairs per model/size/color for cotton socks and 360 pairs per mo /size/color for cotton tights. socks factory